The Reality of PCB Manufacturing with Yash Sutariya

In this episode, we dive into the real challenges facing domestic PCB manufacturing with Yash from Saturn Electronics. We talk about cost-saving design strategies, common mistakes, chemical innovations, automotive applications, and why passion and adaptability are critical for success. From etching processes to the future of automation, this one’s packed with insights you don’t want to miss.

🔹 How to optimize panelization and save costs 🔹 Why collaboration with your PCB shop matters 🔹 What's really changing in flex materials and automation 🔹 Why domestic PCB manufacturing needs your support

Listen now and d-code the future of PCB production!

#PCBManufacturing #SaturnElectronics #CostOptimization #Collaboration #DomesticManufacturing #Automation #DesignTips

We sat down with Zach to explore everything from AI in PCB design to the reality of design reviews, miniaturization, and the impact of tariffs on manufacturing. 👨‍🏫 Zach shared how he transitioned from hobbyist to professional, why investing in quality tools matters, and how AI won’t replace designers—but will definitely transform the workflow. 🔥 Highlights:

Why design reviews are a goldmine for learning

AI’s role in automating tedious PCB design tasks

How tariffs are shifting the global manufacturing map

The challenge of finding skilled labor in electronics

Why continuous education is non-negotiable

Inside stories from working with Altium Whether you're an engineer, designer, or just passionate about electronics, this is one you don’t want to miss.

From waste to wealth behind the scenes of metal reclaiming.

Ever wondered how discarded solder dross transforms into high-purity metal? Tune in for the secrets!

Stan's known as the "solder guru" for good reason he's been deep in the trenches of solder recycling and reclaiming for over two decades.

We talked about how his family business was doing sustainable recycling long before it was trendy, turning solder dross and scrap paste. Stuff most people would think was trash into pure, usable metal. He shared some surprising details on how shifting from tin-lead to lead-free solder has complicated recycling and even taught us a few things about why copper buildup affects solder performance on selective solder machines.

If you're into PCB manufacturing, PCB Assembly, solder technology, or just enjoy turning waste into something valuable, you'll want to check this one out.

Big thanks to Stanley Rothschild from Metallic Resources, Inc. for the chat!

#PCB #Soldering #Manufacturing #Recycling #Sustainability

Jeff Leal from Axxon-Mycronic swings by the set to dispense some knowledge 😉 An interesting talk unfolded as we discussed precision dispensing and coating solutions. The cast found particular value in learning about "right sized" platforms that can allow low volume outfits an entrance into automation via desktop dispensing robots! Sean and Elias took a stroll over to the Axxon booth after this one and got the chance to check out the benchtop THT inspection platform, very innovative stuff! A big thanks to Axxon-Mycronic for supporting the cast and advancing our goals of providing meaningful and fun conversations!

#qualitycontrol #inspection #automation #PCBA

The Podfather 🎤 Our friend Mike Konrad from Aqueous Technologies and the host of The Reliability Matters Podcast, takes an unfamiliar seat as a guest during IPC Apex 2025! Mike's humility won't allow him to accept the credit due to him for mentoring and helping us up on this journey. We converse about podcasting, collaboration, and even a bit about cleaning! Elias, Producer Paul, Sean, and Daniel send a heartfelt thank you to Mr. Konrad for setting us up with all the A/V for this event! These chats were slotted for 10 minutes each, but we found a way to stretch this one longer than LinkedIn can accommodate, so head over to YouTube to check out this, and all 35 interviews from Apex 2025!

⚙️ “It’s not about CPH—it’s about what you get out the door.” At IPC APEX 2025, we sat down with Tim Kang from Hanwha to talk about next-gen automation, and let’s just say—Hanwha isn’t playing catch-up… they’re setting the pace. From dual-lane ovens that run lead and lead-free at the same time, to pick-and-place systems that run two independent jobs simultaneously—we’re seeing innovation that’s pushing the boundaries of what’s possible on the production floor. 🔧 Highlights from the convo: Why CPH is overrated and output-per-day is what really matters Hanwha’s dual-lane reflow oven with independent thermal chambers—run two profiles, two speeds, no cross-contamination A dual job pick-and-place platform that supports multiple conveyor lengths and setups running at once How cart-based feeder systems reduce changeover and operator strain Why North American CMs need high-mix, low-volume friendly systems—not just speed How Hanwha engages with customers post-sale to fine-tune performance and drive continuous improvement It’s not just about selling machines—it’s about engineering solutions that actually fit the real-life factory floor. Big shoutout to Tim and the entire Hanwha team for supporting The D Code Podcast and for continuing to bring disruptive innovation to the SMT world.

🌎 “It’s not about borders—it’s about building together.” Live from the IPC APEX 2025 show floor, we caught up with Jason Wahba of JW Corporation, who crossed the border (legally 😄) from Canada to talk all things automation, global manufacturing insights, and the future of lean electronics. 🇨🇦🇺🇸 Big thanks to Jason for the Unity Pins—combining the US and Canadian flags—and for sharing some sharp insights from his recent travels through Japan and Taiwan. 🤖 Key takeaways from our convo: Why Asia is pulling ahead in automation—not just SMT, but process-wide, including low-cost cobots and automation strategies that start at the quoting phase How their “automate first” mindset allows them to price competitively, scale faster, and defend against competition long-term The biggest roadblock to adoption here? Not just cost—it’s the lack of implementation knowledge Why lean manufacturers like us can’t afford not to automate, even in high-mix, low-volume environments Why collaboration across borders and competitors isn’t just possible—it’s essential to grow the entire industry Jason brought international experience, practical advice, and a heavy dose of humor—including a salute to his $40 Harbor Freight conformal coating setup 😆 This one was part community, part case study—and all heart. Thank you, Jason and JW Corp, for supporting the podcast and the mission of growing this industry together.

You don't last 30 years in this industry unless you do things right!

Don Dennison grabs the mic in a show floor interview with Elias, Sean, and Daniel at Apex 2025.

Don is in the elite camp of folks who have attended all 25 IPC Apex Expos!

We converse about the important role Technical Reps play as a conduit between their regional clients and national brands. We also had a bit of a laugh talking about the evolution of sales techniques from cold call into the digital era.

Enjoy!

#NEWTWORKING #SOLUTIONS #SMT #PCBA