Understanding the Five Key Variables That Affect Film Thickness
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In this episode, host Bret Johnson dives into one of the most fundamental topics in automated finishing the five major variables that affect film thickness. Whether you’re a seasoned coating professional or just getting started in finishing operations, this episode will help you understand how to fine-tune your process for consistent, high-quality results.
👉 In this episode, we cover:
00:39 - What is a wet film gauge?
01:12 - Five Points of Film Thickness
01:24 - Tip size — How orifice and fan pattern influence coating output
04:14 - Line Speed — Balancing production rate with finish quality
06:51 - Reciprocator Speed — Achieving optimal overlap and avoiding striping
08:56 - Fluid Pressure — Managing coating flow for smooth, defect-free surfaces
10:47 - Air Pressure — Fine-tuning atomization for ideal coverage
12:56 - Know the consequences of your changes.
💡 Key takeaways:
Learn how each variable interacts with the others to produce the perfect finish. Discover best practices for testing and dialing in settings in the lab. Understand how Superfici’s automated systems help maintain consistency across production lines.
📞 Need support or want to test your setup? Visit our website or contact Superfici America support support@superficiamerica.com For tools and SWAG, email marketing@superficiamerica.com — we’ll even send you a mil gauge to help you get started!
🧰 Resources & More: Visit superficiamerica.com for tutorials, support videos, and equipment details.
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