Jeff Zimmerman walks The Ranch on the Fôrt Hōmes factory floor in Grand Junction, Colorado — finished, and about a week from staging for transport.
The home is a four-module system: two lower boxes and two roof boxes, standing separately on the floor. It's 19 feet tall with 17-foot vaulted ceilings, three bedrooms and two bathrooms. Siding and windows are in, tile is set, and everything is finished to texture and paint.
Jeff walks the primary suite with its tile, large closet and shelving, dual vanity and storage; the corridor and second bath; the laundry with a stackable washer and dryer; the entry and coat closet; and the kitchen opening into the living area with a sliding door, two windows, and a fireplace.
Three things that only make sense in a factory. The roof is covered in shipping panels that come off at location, which is why the vaulted ceiling isn't visible yet. Some interior walls are temporary — framed for the road, cut out on site, opening the kitchen and living room to the full 17 feet. And every remaining piece of material the crew needs in the field is found, stocked, and secured inside the module before it leaves the floor.
The underside tells the rest of the story: insulation, electrical, plumbing and mechanical all complete, so once the modules set on a foundation there's very little left to do. The metal roof gets finished in the field so it isn't damaged in transit, and a pre-built entry gets craned on and bolted into place.
Jeff's framing of the goal is worth repeating: this is modular, built on a foundation to IRC standards, and we never want our homes to look modular. The SIP panels and structural framing make them stronger than stick-built. Nothing about the finished house should announce how it got there.
Next: staging for transport, wrapping, the drive, and stitching the modules together with cranes.
Watch the full walkthrough: https://youtu.be/4HEDFqpa00A
Builder's View is a series from Fôrt Hōmes on how attainable housing actually gets built — the factory, the crew, and the decisions behind precision-built homes on Colorado's Western Slope.
Learn more: https://www.fortandhome.com/